1. Understand the major changes, improvements, and benefits of Design FMEA execution when comparing the new AIAG & VDA FMEA Handbook with the AIAG 4th Edition FMEA manual.
2. Exemplify the major changes and improvements in a Design FMEA created according to the AIAG & VDA 7 Step approach, utilizing the updated Severity, Occurrence, Detection, and Action Priority rating tables.
3. Understand the approach to evaluating the effectiveness and efficiency of FMEA considering the Cost of Poor Quality (COPQ) and develop a transition implementation plan to leverage this approach.
A. Overview of the Major Changes, Improvements, and Benefits of the AIAG & VDA FMEA Handbook. Detailed introduction chapter emphasizing and clarifying the foundations necessary to develop a robust FMEA.
B. Applying the 7 Step Approach, a more detailed, error-proofing driven method, integrated with lessons learned, to create a Design FMEA. Discussion and exercises to assist the participant in understanding and application of each step.
C. Comparison of a DFMEA prepared using the AIAG & VDA FMEA methods and tools to a DFMEA prepared using the AIAG 4th Edition FMEA.
D. Linkages from Design FMEA to Process FMEA
E. Introduction to Supplemental FMEA for Monitoring and System Response (FMEA-MSR): Importance and Applicability
F. Evaluating the effectiveness and effeciency of Design FMEA using the Cost of Poor Quality (COPQ)
G. Build a workable Transition Implementation Plan