AIAG & VDA Process FMEA: Understanding and Implementing with Control Plans

What will I learn?

• Describe the benefits of a robust technical risk analysis using the PFMEA approach described in the AIAG & VDA FMEA Handbook
• Apply the 7-Step Approach in the execution of an actual PFMEA
• Evaluate the consistency of PFMEA application
• Measure PFMEA effectiveness, efficiency, and linkage to the Cost of Poor Quality (CoPQ)
• Develop an implementation plan for the AIAG & VDA FMEA
• Describe the type of information that should be entered in each Control Plan column
• Utilize information gathered from performing a FMEA to construct a Control Plan
• Evaluate the consistency of Control Plan application cases
• Develop control plans for your manufacturing processes

Who should attend?

This course is recommended for Core Design FMEA Team to including design engineers/system engineers, component engineers, test engineers, quality/reliability engineers, project managers, FMEA moderators/facilitators, auditors, and other product design roles with a limited working knowledge and background with AIAG Design FMEA.

Agenda

• Overview of FMEA Foundations based on the new AIAG & VDA FMEA Handbook.
• Applying 7-Steps approach - an instrumental, integrated with lessons learned, and error-proofing driven method to develop FMEAs
• PFMEA 1st Step - Planning and Preparation.
• PFMEA 2nd Step - Structure Analysis
• PFMEA 3rd Step - Function Analysis

• PFMEA 4th Step - Failure Analysis
• PFMEA 5th Step - Risk Analysis
• PFMEA 6th Step - Optimization
• PFMEA 7th Step - Communication
• Design FMEA and Process FMEA Linkages
• Perform a Process FMEA prepared using the new AIAG & VDA FMEA Handbook
• Evaluating PFMEA application cases
• PFMEA effectiveness, efficiency, and linkage to the Cost of Poor Quality (COPQ)
• Implementation Plan for the AIAG & VDA FMEA
• Process FMEAs and Control Plan Linkages
• Developing and Implementing Control Plans
• Control Plan Application